Appliqué Border
Appliqué badge borders offer the look of direct embroidery without extra cost. You can easily apply these badges using the free appliqué stitch file we send in your preferred format. Because of their lightweight nature, they work beautifully on garments that need flexibility and comfort. Visit our Custom Embroidered Badges page and see real examples of appliqué designs.
Important tip: EmbroideryBadge.com provides you with a applique template stitch file along with the laser cut custom badges this allows you to reduce your running costs on heavy filled designs, as you can directly appliqué the laser cut badge onto the garment, Our applique template stitch file provided to you separately and it will help you position the badge correctly and align the outlines giving the impression of a direct embroidery for a fraction of the cost.
Laser Cut Borders
Laser cut borders add precision and sharp detail to complex custom badge shapes. They’re ideal for heat-seal application, saving time while keeping a clean finish. These badges borders work best for designs with curves, sharp angles, or intricate outlines.
Learn more about our woven patches — many of them use laser cut borders for that perfect edge.
Merrow Border
Overlocked Border (Merrow Border)
The Merrow border, also called an overlock edge, gives your custom badge strength and structure. It prevents fraying, adds body, and outlines the design clearly. Among all badges borders, this is the most traditional and durable option, perfect for everyday use.
Please note: Because the border goes on both sides, it’s best to not combine it with heat seal backing for everyday wear.
Satin Border
Satin borders create a polished, elegant edge that highlights your design. They’re widely used for uniforms, workwear, and branding custom badges that need a professional but lightweight finish. So, these badges borders combine subtle sheen with durability for a refined result.
