Heatseal instructions

Embroiderybadge UK

Heat Press Heat Presses for cap
Heat press with either top or bottom heat. Heat press with dual top and bottom heat Cap heat press with either top or bottom heat. Cap heat press with dual top and bottom heat
Temp Top or Bottom (°C) Time Temp Top/Bottom (°C) Time Temp Top or Bottom (°C) Time Temp Top/Bottom (°C) Time
Embroidered badge 130°-140° 20 – 30 seconds 130°-140° 15-20 seconds 140°-160° 2 x 10-20 seconds 140°/160° 45 seconds
Embroidered Chenille badge 130°-140° 25-35 seconds 130°-140° 15-20 seconds 140°-160° 2 x 10-20 seconds 140°/160° 45 seconds
Embroidered 3D Puff badge 130°-140° 25-35 seconds 130°-140° 20-30 seconds 140°-160° 2 x 10-20 seconds 140°/160° 45 seconds
Woven badge 130°-140° 20-30 seconds 130°-140° 15-20 seconds 140°-160° 2 x 10-20 seconds 140°/160° 45 seconds
Woven label 130°-140° 15-20 seconds 130°-140° 15 seconds 140°-160° 2 x 10-20 seconds 140°/160° 45 seconds
Sublimation & Sublistitch badge 130°-140° 20-30 seconds 130°-140° 15-20 seconds 140°-160° 2 x 10-20 seconds 140°/160° 45 seconds
Metaprint & TPU badge 130°-140° 10-15 seconds (low pressure) 130°-140° 10-15 seconds 140°-160° 2 x 10-20 seconds 140°/160° 45 seconds
PVC/Rubber badge 140°-150° 40 seconds 140°-150° 40 seconds 140°-160° 2 x 30 seconds 140°/180° 60 seconds
Silicon badge 130°-140°  25-30 seconds 130°-140° 20-25 seconds 140°-160° 2 x 25 seconds 140°/160° 50

seconds

When it comes to using presses that only heat from the top, it is important to note that instructions may vary for each machine. To ensure a strong bond between the badge and the garment, we recommend flipping the badge with the garment and applying heat from the opposite side for the same duration. Prior to this, it is also essential to preheat the garment by performing a blank press for 5-10 seconds, eliminating any moisture.

Now for dual heating machines, please use a silicone pad or teflon sheet to protect the front of the badge from direct heat.

PLEASE NOTE: the guidelines we’ve shared on our site are more like starting points. Every machine and fabric is a bit different, and honestly, there’s no one-size-fits-all solution. We totally understand how frustrating it can be to find the perfect settings, so we’re here to encourage you to experiment a little. Play around with the temperature and timing to find what works best for your unique situation. Trust us, a little tweaking here and there can make all the difference. Thanks for your understanding and happy experimenting!

Cap presses

For cap presses that heat only from the top, we advise preheating the cap for 10 seconds before applying heat for 12-18 seconds, depending on the badge. However, it’s important to consider the material of the badge as materials such as 3D foam and TPU are unsuitable for these presses as they may melt. We strongly recommend using the Hotronix 360 IQ Hat Heat Press, which is unparalleled in the market. Temperature settings for this heat press vary depending on the type of hat. Still, we recommend 90°C on top and 140°-160°C on the bottom. Foam caps, on the other hand, require a lower bottom temperature and higher top temperature.

Embroiderybadge.uk chenille cap heat seal
How to Heat seal the badges onto caps
Washability

Embroiderybadge UK

Temperature Time Usage
Embroidered badge 40-45 degrees max Wash for max. 45 min 30-40 times
Embroidered Chenille badge 40-45 degrees max Wash for max. 45 min 30 times
Embroidered 3D Puff badge 40-45 degrees max Wash for max. 45 min 30 times
Woven badge 40-45 degrees max Wash for max. 45 min 30-40 times
Woven label 40-45 degrees max Wash for max. 45 min 50-70 times
Sublimation & Sublistitch badge 40-45 degrees max Wash for max. 45 min 30 times
Metaprint & TPU badge 40-45 degrees max Wash for max. 45 min 10 times
PVC/Rubber badge 40-45 degrees max Wash for max. 45 min 10 times
Silicon badge 40-45 degrees max Wash for max. 45 min 10 times
Important: No tumble dry for all badges. Please be aware that the instructions vary for every machine. These are just generic instructions, we strongly advise testing the badges on your garment first. We are not responsible for any damage or wrong usage.

A basic heat-seal guide to applying Badges/patches: 

To apply badges or patches, it is important to follow certain steps.

  • First, preheat the heat press to the appropriate temperature for your fabric and badge by consulting the manufacturer’s instructions.
  • Once the heat press is preheated, place the badge on the fabric, making sure it is straight and not twisted. To protect the badge and fabric from heat, cover the badge with a pressing cloth.
  • Next, place the fabric with the badge and pressing cloth into the heat press, following the manufacturer’s instructions for positioning and pressure.
  • Run the heat press machine for the recommended duration, applying heat and pressure to the badge.
  • After the heat-sealing process is complete, remove the fabric from the machine and allow the badge to cool. It is important to not handle the badge until it has completely cooled down.
  • Once the badge is cool, gently remove the pressing cloth to reveal the securely affixed badge.

To avoid mistakes, it is highly recommended to perform a sample run before proceeding with the final heat-sealing process. This can be achieved by ordering a few extra badges or caps to test with. By doing a sample run, you can avoid potential issues and save yourself from unnecessary hassles. Videos on heat-sealing and other methods can be found by scrolling down our information page.

Please note that the following are recommended guidelines for heat sealing badges based on best practices. These instructions are intended to serve as a basic guide and may need to be adjusted based on specific materials, equipment, and conditions. It is advisable to conduct a test seal to determine the optimal settings for your particular situation. We do not guarantee that these recommendations will be suitable for all badge types or fabrics, and we are not liable for any damage or unsatisfactory results that may occur from following these guidelines. Users should proceed with caution and at their own risk