What Are UV TPU Badges?

Posted on 29th July 2026 by netdigitizing

UV TPU badges offer a modern way to add detailed branding, logos and decorative designs to clothing. They deliver the flexible, premium appearance associated with traditional TPU badges. However, they usually cost less and take less time to produce.

As a result, UV TPU badges work particularly well for clothing brands, sports teams, workwear suppliers and businesses that need a professional badge without expensive mould costs or long production times.

What Is a UV TPU Badge?

Manufacturers create UV TPU badges from thin, flexible TPU material. They then apply the artwork using high-definition UV printing.

Because of this printing process, UV TPU badges can display sharp text, small details, gradients and vibrant colours. In addition, the lightweight material sits neatly against the garment without adding unnecessary thickness or weight.

You can apply UV TPU badges to T-shirts, hoodies, uniforms, sportswear, promotional clothing and many other suitable garments.

UV TPU Badges Compared with Traditional TPU Badges

Traditional TPU badges usually require a custom mould. Although this process creates a raised, rubber-like finish, the mould increases both the setup cost and the production time.

In contrast, UV TPU badges do not normally require the same moulding process. Therefore, they offer several practical benefits:

Faster production
Lower setup costs
More affordable small orders
Sharp printed detail
Vibrant full-colour artwork
Lightweight and flexible construction
No expensive mould for each new design

Traditional TPU badges may still suit designs that require a deeply raised or heavily moulded effect. However, UV TPU badges often provide the better option when price, speed and detailed artwork matter most.

How Do You Apply UV TPU Badges?

You can apply our UV TPU badges using a heat press.

First, pre-press the garment for approximately five to ten seconds. This step removes moisture and flattens the application area.

Next, position the badge in the desired location. Then secure it with heat-resistant transfer tape so it does not move during pressing.

After that, place a small silicone pad beneath the pressing area. Also, cover the badge with a protective sheet to prevent direct contact with the heat press.

For the badge shown in our video, we used the following settings:

Temperature: 140°C
Time: 20 seconds
Pressure: Medium-low

Once the pressing cycle finishes, allow the badge to cool completely. Do not lift the badge or test the adhesive while it remains hot. Instead, wait for the adhesive to set before checking the bond and removing the transfer tape.

Heat press settings can vary depending on the garment, fabric and badge construction. Therefore, always test one badge before starting a full production run.

For cap heat press instructions, see our Heat Seal Instructions page on EmbroideryBadge.uk.

Order Custom UV TPU Badges

Custom UV TPU badges provide an excellent balance of detail, flexibility, price and production speed.

Whether you need badges for workwear, sportswear, uniforms, merchandise or a clothing collection, we can help produce a custom badge based on your artwork and requirements.

Contact EmbroideryBadge.uk to discuss your design and request a free quotation.

Ready to place an order? Head to EmbroideryBadge.uk’s order page!

Newly Launched: Made-in-the-UK PU Leather Badges

Posted on 14th July 2026 by netdigitizing

Made-in-the-UK PU Leather Badges: Everything You Need to Know

We’re excited to announce a product that we’ve been working on behind the scenes for quite some time.

Very soon, Embroidery Badge UK will be launching our new range of faux leather badges, engraved, cut, quality checked, packed, and dispatched from our Harrow facility.

This is a product we’re genuinely proud of. There’s something satisfying about taking a customer’s artwork, transforming it into a finished badge, carefully checking it, packing it, and sending it out from the same workshop.

If you’re considering custom leather badges for clothing, hats, workwear, or promotional merchandise, here’s everything you need to know.

What Are Faux (PU) Leather Badges?

Faux leather badges are badges manufactured from high-quality PU (polyurethane) leather rather than genuine animal leather.

Modern PU leather badges have become increasingly popular because they provide a clean, consistent appearance while being suitable for a wide range of applications. They offer the look and feel of leather while maintaining excellent consistency from badge to badge.

These badges are engraved rather than embroidered or printed, creating a distinctive finish that works particularly well with bold logos, strong typography, and simple artwork.

PU leather badges custom leather badges engraved leather badges faux leather patches custom PU leather patches leather effect badges UK made leather badges branded leather patches

Why Choose PU Leather Instead of Real Leather?

One of the most common questions we receive is whether our badges are made from genuine leather.

The answer is no.

Our badges are manufactured using high-quality PU material and are therefore faux leather patches rather than genuine leather products.

Many customers actively choose custom PU leather patches because they offer:

Consistent colour and appearance
Excellent durability
A clean engraved finish
Lower material variation
A vegan-friendly alternative to genuine leather

For many clothing brands, workwear suppliers, and promotional companies, faux leather provides an excellent balance between appearance, practicality, and consistency.

Made in Our Harrow Facility

Our new range of UK made leather badges is produced from our Harrow facility.

Each badge is:

Engraved
Cut
Quality checked
Packed
Dispatched

We’ve invested a lot of time into developing this product and refining the process. Being able to oversee the project from artwork approval through to dispatch allows our team to ensure each order receives the attention it deserves.

We’re genuinely excited to be adding this product to the Embroidery Badge UK range.

Available Colours

At launch, our faux leather badges will be available in three colours!

Black

A clean and professional option that works particularly well for fashion brands, corporate uniforms, and modern logo designs.

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Saddle Tan

A traditional leather-style colour that offers a classic and timeless appearance.

Rawhide

A lighter natural-looking shade that works beautifully with vintage-inspired branding and outdoor lifestyle products.

As demand grows, we may introduce additional colours in the future.

Backing Options Explained

Different customers have different application requirements, which is why we’ll be offering four backing options.

Sewing Channel

Our sew on leather badges can be supplied with a sewing channel, allowing the badge to be stitched securely to garments while maintaining a clean appearance.

Sewing Channel + Heat Seal Backing

This option combines stitching security with the convenience of temporary positioning during application.

Heat Seal Backing

Our heat seal leather badges are designed for customers who prefer to apply badges using a heat press.

Temporary Adhesive Backing

A temporary adhesive backing can help hold the badge in position before sewing or final application.

If you’re unsure which backing is best for your project, our team will be happy to advise.

PU Leather Badges for Clothing, Hats and Workwear

One reason custom leather patches for clothing have become so popular is their versatility.

These badges work particularly well on:

Hoodies
Jackets
Workwear
Beanies
Caps
Backpacks
Sports bags
Promotional products

In particular, custom leather patches for hats have become increasingly popular with outdoor brands, lifestyle companies, breweries, clubs, and apparel businesses looking for a premium appearance.

The engraved finish offers a distinctive alternative to embroidery while remaining lightweight and durable.

How Long Will Production Take?

Because these badges are produced in-house, you can typically expect dispatch within approximately 10–14 days from final approval, depending on the quantity ordered.

Larger quantities may require additional production time, and we’ll always advise if a particular project requires a different schedule.

Designing for Faux Leather Badges

One of the most important things to understand is that faux leather engraving is different from embroidery, woven badges, or printed patches.

The best results are usually achieved with:

Bold logos
Clear text
Strong shapes
Good contrast
Simple artwork

Avoid Extremely Small Text

Very small text can become difficult to reproduce clearly during the engraving process.

If text is too small, it may lose clarity or become difficult to read.

Avoid Excessively Fine Detail

Artwork containing very thin lines, tiny decorative elements, or intricate patterns may not engrave as clearly as expected.

When in doubt, simpler designs almost always produce stronger results.

Frequently Asked Questions

Are these real leather badges?

No. These products are manufactured using high-quality PU material and are therefore faux leather badges rather than genuine leather badges.

Can I have my own logo engraved?

Yes. We manufacture custom leather badges using customer-supplied artwork.

Can they be heat applied?

Yes. We offer heat seal leather badges as one of our backing options.

Can they be sewn onto garments?

Absolutely. We offer sew on leather badges through our sewing channel option.

Are they suitable for hats?

Yes. Custom leather patches for hats are one of the most popular applications for this product.

Need more colours?

If you need to order them in more colours, you can go to our Faux Leather Badges page and choose from an array of colours!

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Launching Soon

We’re currently preparing product photography, sample galleries, and ordering information.

Over the coming weeks we’ll be sharing examples of our new PU leather badges, including different colours, backing options, and real-world applications.

We’re looking forward to officially launching the product and showing you what we’ve been working on.

If you have a project in mind and would like to discuss it before launch, please get in touch with our team.

We’d be delighted to help.

Place your next order today!

Who Is The Best Custom Badge Maker For My Business?

Posted on 19th June 2023 by netdigitizing

How to Choose the Best Custom Badge Maker for Your Business

The best custom badge maker for your business is the one that can deliver consistent quality, protect your brand on uniforms, and reproduce the same result every time you reorder.

Quick Checklist: What Business Buyers Should Look For

If you only remember one thing, remember this: business badges must look right on day one and still look right after wear, washing, and repeat reorders. That means your supplier needs a process, not just a price list.

Clear sampling and approvals before bulk production
Artwork checks to prevent stitching or print failures
Repeat-order consistency (thread, colour matching, and shape control)
Correct backing and border choice for your actual use case

Embroidery Badge UK: Crafting Quality, One Stitch at a Time

The Significance of Quality Custom Badges

From sports teams showcasing a crest to businesses branding staff uniforms, custom badges do more than decorate clothing. They create instant recognition. If the badge looks cheap, poorly stitched, or inconsistent across garments, it sends the wrong message about your business.

That is why choosing a custom badge manufacturer should be treated like choosing a print supplier for your packaging: you need repeatable results, predictable turnaround, and a process that catches mistakes before production.

best custom badge maker quality control on business badges

How to Choose the Best Custom Badge Maker

If you are comparing badge suppliers, focus on how they control quality, not just the price list. Two badges can look similar in photos but perform very differently after real wear and washing.

Here are the checks that matter in real-world business use:

Sampling before bulk: Do they create a production sample so you can approve the real stitch/print outcome?
Artwork checks: Do they advise when tiny text, thin lines, or gradients will fail in production?
Material suitability: Do they match the badge type to your garments (polo shirts, jackets, workwear, retail items)?
Border and backing options: Can they supply sew-on, heat seal, Velcro, or adhesive backing depending on your application?
Repeat-order consistency: Can they match thread direction, density, and colours reliably when you reorder?

A reliable custom badge supplier will have a clear approval process and will explain why certain design choices matter, rather than simply accepting everything and hoping it works.

A Simple Example: Why Process Beats “Cheap”

Imagine you order badges for 25 staff members. The first batch looks fine in photos. Then, after two washes, the border curls, the stitch density loosens, and the colours shift. Now you’re paying twice: once for the badge, and again in replacements and brand damage. A good supplier prevents that with correct digitising, proper sampling, and consistent production controls.

Why Embroidery Badge UK is the Right Fit for Business Badge Orders

Experience Woven into Every Badge

The journey from threads and needles to an impeccable badge is full of small details that affect the finished result. Embroidery Badge UK is grounded in decades of industry experience through our parent company, NetDigitizing UK Ltd. We have evolved from the days when digitising was known as “punching” to modern production workflows that protect quality at scale.

Where Expertise Threads with Passion

We are not just “printing a logo”. We translate your artwork into a badge that can be manufactured cleanly and worn daily. That means working within real embroidery and production constraints so the badge matches your brand image on the garment, not only on screen.

For business customers, this reduces common problems such as:

Text that becomes unreadable after stitching
Edges that fray or curl after use
Colours that drift across repeat batches
Badges that feel too stiff or too flimsy for the garment

Our Commitment to Quality Stands Unravelled

We treat each design with the same level of care, whether it is simple or complex. Creating a sample before final production helps eliminate avoidable errors. Quality is not a buzzword for us; it is the standard that protects your business image on every uniform or product.

The Real Cost of Cheap Badges

Cheap badges can look attractive at first, but the hidden cost shows up later. Loose stitching, weak borders, or poor colour control can mean replacements, customer complaints, or uniforms that look unprofessional. If you are supplying staff kits, selling branded merchandise, or presenting a team image, reliability matters more than saving a small amount per badge.

Our Proudest Creations: The Embroidery Badge UK Portfolio

We’ve worked with clients across multiple sectors, from sports and clubs to retail and charities. We have also handled urgent situations where replacement badges were needed quickly to keep an organisation running. These jobs highlight what businesses actually need: clear communication, dependable production, and consistent output.

Client Proof and Real Feedback

“Your response was prompt and well-priced. The ordering process is simple and the turnaround times are always spot on.” Russell Reid – Wasted Heroes

“The service that was provided was extremely good. Your badge quality was 5/5.” Jean Clark – Herne Bay Youth F.C.

University Badges and Keyrings: An Introduction

Posted on 2nd June 2023 by netdigitizing

The New Era of University Badges & Keyrings

University badges and keyrings are widely used by students, societies, and alumni to create visible identity across campus. They turn a university logo into something that is worn, carried, and kept on backpacks, hoodies, jackets, kit bags, and lanyards long after an event has ended.

For universities, student unions, and academic departments, university badges and keyrings remain one of the simplest ways to build recognition without committing to large clothing runs. When produced correctly, they balance clarity, durability, and cost.

This guide explains how universities use embroidered, woven, and printed badge options, and how keyrings support fresher’s week, open days, fundraising campaigns, and alumni engagement.

University Badges: Why They Still Matter

University badges work because they are seen in real life. Students wear them at lectures, events, and sports fixtures, while alumni often keep them as long-term reminders of their institution. This everyday exposure makes university badges one of the most effective physical branding tools on campus.

For student societies and departments, university badges and keyrings offer an affordable way to establish identity quickly, especially when multiple groups need their own branding.

Common uses include: societies, sports teams, student unions, academic departments, alumni networks, open days, graduation packs, and fundraising initiatives.

If you are comparing production styles, common choices include custom embroidered badges, woven badges, and printed options for detailed artwork.

embroidered crests for student societies and alumni groups

Artwork Detail vs Stitching Limitations

Many university designs are now created or refined using digital tools or AI. While these designs look sharp on screen, embroidery uses physical thread, which has limitations at small sizes. Fine gradients, tiny text, and complex colour transitions may lose clarity when stitched.

When artwork contains small lettering or high colour detail, printed or woven university badges usually preserve the original design more accurately than embroidery alone.

Printed University Badges with Subli-Stitch

Subli-Stitch badges use a sublimation process where ink bonds directly into the fabric. This allows printed university badges to remain sharp without cracking, peeling, or fading during daily use.

Printed university badges are commonly used for event artwork, multi-colour crests, modern society logos, and campaign designs where artwork accuracy is critical.

printed fabric badge with detailed logo artwork

Choosing the Right University Badge Type

When ordering university badges and keyrings, most institutions focus on two priorities: visual clarity and durability.

Embroidered badges: best suited for simple crests and heritage designs.
Woven badges: ideal for small text and fine line artwork.
Printed badges: recommended for gradients, detailed logos, and modern artwork.

A useful reference for official university branding standards can be found via the UK Office for Students, which outlines how institutions manage identity and representation.

University Keyrings as Low-Cost Branding Tools

University keyrings complement badges by providing daily visibility at a low unit cost. Students carry them across campus, on commutes, and into everyday life, keeping university branding visible long after events finish.

Printed keyrings can also include QR codes linking to campus maps, society sign-ups, alumni portals, or donation pages. For this reason, many institutions order university badges and keyrings together.

Explore custom printed keyrings as a practical addition to university badge orders.

FAQ: University Badges & Keyrings

What type of university badge suits a traditional crest?
Simple crests work best as embroidered badges, while complex designs are better suited to woven or printed university badges.

Can multiple badge designs be combined in one order?
Yes. Universities often combine society, department, and sports team designs into a single production run.

Do printed university badges fade?
Sublimation printing bonds ink into the fabric, preventing peeling or cracking over time.

From fresher’s week to graduation packs, university badges and keyrings remain one of the most practical and reliable branding tools universities can invest in.

Place a Free Quote

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Understanding Badge Borders: A Comprehensive Guide

Posted on 19th May 2023 by netdigitizing

When crafting stunning badges, the border is more than just a finish — it’s the frame that defines your badge’s quality.

In 2026, customers notice the edge instantly. A great design can look “cheap” if the border is bulky, uneven, or not suited to the badge shape. At EmbroideryBadge.uk, we’ve produced tens of millions of badges over the last 30+ years, and we’ve seen the same issue repeatedly: the wrong border choice ruins an otherwise perfect patch.

When you request your free mockup, our team will recommend one of three primary border types based on your artwork, size, shape, and application method (sew-on, heat seal, Velcro, etc.). Here’s the honest truth about each option — including what most suppliers won’t tell you.

Quick answer: the 3 main badge border types

Merrow (Overlocked) Border — the classic thick “wrap-around” edge for simple shapes.
Embroidered Satin Stitch Border — the modern premium edge for clean finishes and complex shapes.
Laser-Cut (Borderless) — the minimalist option when the design works best without a stitched edge.

1) Merrow (Overlocked) Borders: The “Old School” Heavyweight

Merrow borders (also called overlocked borders) are named after the American company that popularised the machine used to create them. This is the traditional, thick, “wrap-around” edge you’ll recognise on many military, scout, and retro-style patches.

How it works: A separate overlock machine wraps thread around the badge edge, so the border is visible on both the front and the back.

The look: Classic, chunky, and durable — especially on larger badges.

Advantages of a Merrow Border:

Fuller edge — covers both sides of the fabric for a bold, traditional finish.
Great for larger patches — thickness suits 70mm+ patches and simple emblems.
Hard-wearing — excellent for uniforms and long-life use.

Limitations (read this before choosing Merrow):

The “nasty bump” warning: Merrow is a manual loop. The operator has to finish the stitch somewhere, creating a visible overlap point (a bulky “bump”) where the stitching starts and ends.
Not ideal for heat seal: The border is usually applied after the heat-seal glue, so the back of the border may have little to no adhesive — which can reduce reliability when heat-pressing.
Not suitable for small badges: On small patches, the thick edge can overpower the design and make details feel cramped.
Limited shapes: Works best on simple outlines (circles, squares, shields). It cannot follow complex or jagged silhouettes cleanly.

2) Embroidered Satin Stitch Borders: The Modern Premium

This is our 2026 standard for high-end streetwear, corporate branding, and clean finishes. A satin border is stitched directly by the embroidery machine as part of the design, giving a smooth, refined edge.

The look: Sleek, precise, and premium. Typically around 1.5mm–2mm wide depending on size and shape.

Advantages of a satin border:

No bumps — unlike Merrow, the start and stop points are neat and practically invisible, so the edge looks smooth all the way around.
Perfect for complex shapes — lightning bolts, stars, silhouettes, curved logos, and custom outlines all work beautifully (assuming enough space for the border width).
Ideal for heat seal — the glue can extend right to the very edge, which helps prevent corners lifting over time.
Premium finish — gives your badge that “fully considered” look that customers associate with quality.

Trade-off:

The satin border is mainly a front-facing finish. The back won’t look “wrapped” in the same way a Merrow border does — but the front presentation is cleaner and more modern.

3) Laser-Cut (Borderless): The Minimalist

Sometimes the best border is no border at all. In these cases, we use precision lasers to cut the badge exactly to the edge of the design.

The look: Clean, modern, and integrated — the badge can look like it naturally belongs on the garment.

Best for:

Appliqué-style badges where a stitched border would feel too bulky or “clunky”.
Text badges or layered designs where a thick edge would distract from the message.

Warnings to know before choosing borderless:

For woven badges, we generally recommend a border in most cases. Without a border to “lock” the edge, you can sometimes see slight distortion or fraying over time — especially on thin outer edges.

Which badge border should you choose?

Here’s a quick comparison. If you’re unsure, use this as a guide and we’ll confirm the best option in your free mockup.

Feature	Merrow Border	Satin Stitch Border	Laser-Cut (Borderless)
Shape flexibility	Simple (circles/rectangles/shields)	Works for complex shapes & curves	Any shape (best when design supports it)
Edge finish	Thick & rounded	Smooth & flat	Flush to fabric
The “bump”	Yes (manual overlap point)	No (clean finish)	No
Best for…	Traditional / retro patches	Premium streetwear, caps, corporate	Modern appliqué & minimalist designs

The EmbroideryBadge.uk “Design Consult” (Free Mockup)

Still not sure? That’s exactly why we offer a free mockup.

When you submit your design, our team doesn’t just copy-paste. We look at your logo and tell you things like:

“A Merrow border will be too bulky at this size — go satin for a cleaner finish.”
“Your outline is complex — satin stitch will follow it properly.”
“This is a perfect candidate for laser cutting, but we’ll reinforce the edge to keep it stable.”

With 30+ years in the game, we help you avoid the nasty bump, avoid peeling corners, and end up with a badge finish that looks premium and lasts.

Place a Free Quote Here

Personalised Badges: What’s the Big Deal?

Posted on 19th May 2023 by netdigitizing

Personalised Badges: A Testament to Individuality and Community

Personalised badges have long held a prominent place in various walks of life. From sports teams displaying their crests with pride, to bikers making a style statement with patches on their jackets, these badges are everywhere. Their versatility and ease of customization make them a unique medium of expression, allowing individuals and groups to showcase their personality and affinity.

Unravelling the World of Personalised Badges

In the ever-evolving world of modern fashion, individual expression and the fearlessness to flaunt one’s uniqueness take centre stage. A personalised badge perfectly embody this ethos. They serve as adaptable tools for customising your image, mirroring your preferences, and signalling your individuality. Whether you’re a music lover, a sports enthusiast, or someone who enjoys unique design elements, personalised badges can offer a way to express these facets of your personality.

Badges come in a plethora of shapes, sizes, and materials. Embroidered badges are a popular choice due to their durability and regal appearance. These badges often feature designs, patterns, names, and quotes stitched onto a background, allowing for a high degree of personalisation. The use of bright, vibrant colours, combined with the tactile appeal of the stitching, lends these badges a distinctive appeal.

Music fans, for instance, often opt for badges that reflect their musical tastes. It’s common to see embroidered patches featuring a favourite artist’s name or famous song lyrics. These badges, sold as merchandise at concerts and gigs, can be stitched or ironed onto clothing or accessories, creating a unique piece of wearable art that speaks to the wearer’s musical interests.

The Intricacies of Badge Creation

Not limited to embroidery, badges can also be woven. Woven badges, made of different threads interlaced together, can produce intricate designs, similar to how digital images are created with pixels. The level of detail that can be achieved in a woven badge is impressive, making them ideal for designs requiring high precision or complexity.

Football team crests, often seen on kits worldwide, are excellent examples of detailed woven badges. These badges foster unity and camaraderie among sports teams, symbolising their collective identity and goals. They’re not just an adornment but a symbol of pride and a testament to the team’s spirit.

The Ubiquity of Personalised Badges in Everyday Life

Personalised badges find wide-ranging applications in both personal and professional spheres. One of the most well-known and prestigious ways that personalised badges are used is in the military. The military, for instance, has used badges since the 1800s to signify military ranks and foster a sense of unity among soldiers. These badges are heavily symbolic, denoting the wearer’s rank, accomplishments, specialisations, and affiliations within the military structure.

Personalised Badges in the NHS

In the healthcare sector, the NHS uses badges and different coloured uniforms to denote job hierarchies. These patches often contain the nurse’s name and the hospital they work at, adding a personalised touch to their uniforms. This practice helps identify healthcare professionals and contributes to a sense of team identity within the hospital or clinic.

Workwear and Personalised Badges

Personalised badges are an economical way to customise workwear in the business world. They can transform a standard uniform into a powerful tool for brand promotion. Employees wearing uniforms with the company’s logo or brand name effectively turn into walking billboards, promoting brand awareness wherever they go. And given that a well-designed badge can catch the eye, this can be a particularly effective form of passive advertising.

Personalised Badges in Fashion

The fashion industry, too, regularly features personalised badges. Despite the constant shift in trends, personalised patches are always in vogue, particularly menswear. Renowned brands such as Tommy Hilfiger and Gucci often exhibit bold branding on their clothing, using both embroidered and woven badges. The choice between these two styles depends on the brand image. Brands associated with luxury and high-end fashion often favour the classy finish of embroidered badges.

The Emotional Significance of a Personalised Badge

Beyond their aesthetic appeal and functional use, a personalised badge carries emotional significance for many people. A perfect example of this is how passionately football fans react to changes in their team’s crest. When Leeds United unveiled a new crest in 2018, it sparked a significant outcry from fans, with 77,000 supporters signing a petition to stop the change. The fans’ rejection of the new design underscored their deep connection with the traditional badge and the team it represented.

The Importance of Choosing the Right Personalisation Method

When creating personalised badges, the design and level of detail dictate the type of personalisation method used. For instance, detailed and complex designs often require woven personalisation, while designs seeking a regal, classy finish may be better suited to embroidery.

Regardless of the method chosen, a personalised badge offers a unique and versatile way to express one’s individuality, affiliations, and interests. They’re more than mere adornments: personal statements, tokens of belonging, and identity markers.

The popularity of personalised patches shows no sign of waning, with innovative designs and uses continually emerging. These small but impactful items play a big part in our everyday lives, whether through embroidered music band patches, woven football crests, or customised workwear badges.

Want to learn more about personalised badges, including the latest industry news and cool personalisation tips? Sign up for our email newsletter and stay in the know!

Place a Free Quote Here

Military Patches: Tales Narrated by the Insignia

Posted on 15th May 2023 by netdigitizing

Military Patches, Rank Sliders, and Air Cadet Keyrings: The Insignia that Narrates a Tale

The Significance of Insignia in Uniformed Services and Military Patches

Each badge, patch, or insignia narrates a unique story in the sphere of uniformed services. These are not merely ornamental accessories; they symbolize honour and achievement. Military patches, rank sliders, and air cadets keyrings embody this pride, courage, and dedication, signifying the bearer’s affiliation, rank, and accomplishments.

For numerous years, EmbroideryBadge UK has crafted these symbols of pride with unwavering precision and a resolute commitment to quality. Having produced over a million military patches, our mastery lies in delivering products that uphold the highest standards of accuracy and longevity.

Military Patches: Symbols of Tenacity

Our military patches are fine-tuned to perfection, each painstakingly stitched to encapsulate the essence of the design. They are not only visually appealing but are also designed to withstand the rigours of time.

One feature that distinguishes our military badges is our method of incorporating Velcro. Contrary to common practices of adhering Velcro, at EmbroideryBadge UK, we stitch Velcro onto the back of our patches. This grants the patches a sleek and refined appearance and ensures that the Velcro remains secure despite repeated use. This minor distinction underlines our dedication to durability and quality.

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"Quality Embroidered Badges UK"
"Military Badges and Patches UK"
"Ethical Manufacturing UK"
"Personalised Military Badges"
"Professional Embroidery Services UK"
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Rank Sliders: Symbols of Distinction

Rank sliders are more than mere accessories on a uniform. They are symbols of distinction, signifying one’s rank and position. We at EmbroideryBadge UK, comprehend the weight these insignias carry and meticulously craft them to represent the rank they stand for accurately. Each slider is designed to maintain its appearance even with regular use, thanks to the superior quality materials used. Our military badges are our pride.

Air Cadet Keyrings: Tokens of Pride

Air Cadet keyrings are more than merely functional items. They are tokens of pride, bearing the emblem of the Air Cadets. Ownership of one is a mark of affiliation with this esteemed institution. At EmbroideryBadge UK, we create keyrings that flawlessly embody the spirit of the Air Cadets. The careful embroidery and high-quality materials used ensure these keyrings are both visually pleasing and durable. This Air Cadets example is an embroidered keyring:

Embroidered keyrings
embroidered keychains
Custom Badge Design UK"
"Military Uniform Accessories UK"
"Quality Customer Service UK"
"UK Military Badges and Insignia"
"Custom Air Cadet Keyrings"
"Ethically Made Badges UK"
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The Strength of Long-standing Partnerships: Crafted with Care, Not Made in China

In an era where businesses often delegate their production to external entities without maintaining direct oversight, EmbroideryBadge UK takes a unique approach. Our patches, rank sliders, and keyrings are not made in China, but instead, are intricately crafted in Thailand under our vigilant supervision and stringent quality controls.

Our unit in Thailand isn’t just an offshore manufacturing facility; it’s a testament to our commitment to quality, ethical manufacturing, and enduring relationships. Over the years, this partnership has enabled us to foster a mutual understanding and collaborative synergy that is reflected in every product we create.

Our Thai manufacturing facility has successfully obtained all certifications for ethical manufacturing, reinforcing our dedication to producing high-quality products while adhering to practices that respect the rights and well-being of our workforce. We staunchly believe in fair trade and ethical practices, and we’re proud to state that our products mirror these principles.

In essence, while our products may not be crafted on home soil, they are the product of our deep-rooted commitment to quality, rigorous control, and respect for ethical manufacturing standards. Our enduring production partnership in Thailand is a critical aspect of this commitment.

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Exceptional Customer Experience at EmbroideryBadge UK

Our mission extends beyond creating top-notch insignia; it encompasses delivering a phenomenal customer experience. We are committed to ensuring a seamless, transparent, and fulfilling journey for our customers, right from the inception of your badge to its delivery.

Unparalleled Customer Support

Our experienced customer support team is always at your service, ready to answer queries, provide information, or address concerns. We don’t just deliver a product; we provide an experience that stands as remarkable as the badges we create.

A Two-Stage Online Approval System

We realize how crucial it is to perfect your insignia. That’s why we’ve instituted a two-stage online approval system. You have the chance to approve the design and the final product before we ship it out. This way, you become a part of the crafting process, and we ensure that the final product aligns with your expectations. Once you’re happy with your military badges, we proceed with production.

Physical Samples for Complete Satisfaction

To guarantee your complete satisfaction, we offer the provision of providing physical samples. This allows you to physically assess your design before the full production begins. This step further ensures that the end product is precisely what you envisioned.

Timely Production and Delivery

We value time as much as you do. We promise one of the best production timelines in the industry. For embroidered badges, we commit to a production timeline of 7-10 days. For woven patches, it extends to 15-21 days. Larger quantities may take slightly longer due to our thorough process of dyeing the thread for the entire production to ensure uniform colour across the entire batch. This meticulous process guarantees consistency and quality across all badges.

A Legacy of a Million Badges and Counting

Over the years, we have crafted over a million military badges, sliders, and keyrings for our customers. Each piece stands as a testament to our commitment to quality, precision, and customer satisfaction. We take pride in having been a part of the journeys of numerous individuals and institutions, and we eagerly look forward to continuing this legacy.

EmbroideryBadge UK is more than a badge manufacturing company. We are designers, craftsmen, and most importantly, partners in your journey. We are here to create badges, sliders, and keyrings that you can wear with pride and honour, knowing that they have been crafted with care, precision, and a dedication to excellence. With us, each badge is not just a product; it is a symbol of pride, honour, and dedication, created with nothing less than the best.

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Our Favourite Football Badges

Posted on 12th May 2023 by netdigitizing

Football crests and badges are possibly the most well-known example of football badges being used worldwide. Every team has one, from the Premier League down to grassroots level. But why? A crest is a proud symbol of togetherness and unity and shows that all the players are working towards the same goal.

A crest can reflect the overall success of your club. For example, many teams add stars to their designs when they win a major. As it’s such a proud emblem, it must be designed well. The last thing a team wants is to be represented by a poorly designed crest.

Not only does it look poor and disrespect their history, but it could also lead to people thinking that they’re a poor standard, on and off the field. So, for this post, we’ve handpicked eight of the best football badges in the world of football – there are plenty out there, so whittling it down to just these selections was a true struggle. Most football clubs wear Woven badges as they deliver more detail and intricacy than Embroidered ones. Let’s take a look at some of our favourite football team badges.

We’ll cover the following:

Sampdoria – Serie A – Italy
Boca Juniors – Argentine Primera División – Argentina
Inter Milan – Serie A – Italy
Roma – Serie A – Italy
Liverpool – Premier League – England
Real Madrid – Liga BBVA – Spain
Guangzhou Evergrande – Chinese Super League – China
Ajax – Eredivisie – The Netherlands

Sampdoria – Serie A – Italy Football Badge

One of the most attention-grabbing and striking crests in world football belongs to Sampdoria. In Genoa, the club’s badge depicts a sailor smoking a pipe. It is a tip of the hat to being the largest port city in Italy – we love it when football badges have a story behind them rather than meaningless designs.

And it doesn’t stop there. The sailor in the badge is named “Boccacia” which is the dialect name for the city’s patron saint, John the Baptist. Both elements of the crest have a rich history throughout the city, which shows that they’re proud to represent their local roots with their club. The fact the city is proud of showing off its heritage is an added motivation tool for the players wearing it on their kits.

Boca Juniors – Argentine Primera División – Argentina Football Badge

As mentioned earlier, some clubs like to add stars to their badges each time they win a major trophy. Boca Juniors is a club that takes this styling to the extreme. Every time they win the league, a new star gets added to their badge.

As you can see, they’ve won the league more than a few times! And the Boca’s only started this tradition in the 70s; think how big their badge would have to be if they included them all? These types of football team badges are amazing.

Another reason we love this badge is because of its simplicity. A bold crest with their club initials in the centre surrounded by stars is a statement of intent. It shows the opposition exactly what they will have to get past if they’re in with a chance of coming away from the fixture with any points.

Inter Milan – Serie A – Italy Football Badge

We couldn’t have a post about football teams without including one of the Milan giants, could we? We’ve opted for the impressive badge of Inter Milan. The striking, timeless and simplistic design makes this badge so special. A new and improved football club badge!

If you’re a three-time European Champion, you need a classic crest representing that. And this encapsulates everything that Inter Milan is about. A historical background, iconic stadium and some amazing kit designs down the years couldn’t be let down by a poorly designed crest – certainly not in Milan, the fashion capital of Europe.

Inside the layered circles sit the letters IMCF. They’re intricately woven, which connotes the club’s team-like ethic in everything they do. A great badge all around. Certainly an evergreen football team badge!

Roma – Serie A – Italy Football Badge

Unsurprisingly, the Italian teams are dominating a post about the best design ideas. And here’s another one. A.S. Roma’s crest is one of the most iconic in world football – and it’s easy to see why. From the strong shield shape to the font, it’s perfectly designed. The only fault we can find is that the wolf doesn’t look mean enough, and we’re being ultra-picky there. This football badge is a vibrant example.

The badge tells a story of animals depicting Romulus, the creator of the city and Remus, who didn’t. Again, the backstory is a proud nod to the beautiful capital city of Italy. Rome wasn’t built in a day, nor was the solid foundation of one of the most admired clubs in world football.

Liverpool – Premier League – England Football Badge

There are lots to like about the Liverpool crest – the Shankly Gates, two liver birds, the famous “You’ll Never Walk Alone” slogan and the club’s full name. As you can see, a lot is happening, but it all works together well. It teeters on the verge of overdone, but we feel it’s done just right.

The finished article is memorable because of all the iconic elements of the badge. Everyone knows that Liverpudlians are proud of their home city, and that’s depicted in Liverpool’s crest with its many real-life elements. There’s certainly no mistaking who this badge belongs to.

The final touches are the two flames on either side. On the surface, you’d link these with fire and passion, but they also have an understated meaning. They’re a classy tribute to the Hillsborough disaster of 1989 – a masterclass on how to mark important occasions through design. A football badge worth noting.

Real Madrid – Liga BBVA – Spain Football Badge

It’s only right that European giants Real Madrid feature a crown on top of their crest. After all, “real” does directly translate to “royal.” As one of football’s biggest and most successful clubs, the whole club has a royal feel – not just the easy-on-the-eye crest.

There’s no denying that it’s one of the best football badges in the world. It’s simplistic and classy, a theme that runs right through the club’s heart. The Los Blancos are well-known for playing an attractive style of football, which, if you looked at the badge alone, you wouldn’t be expecting a lower-level hoof ball team, would you?

It commands respect. And so does their heritage. More football team badges should follow suit.

Guangzhou Evergrande – Chinese Super League – China Badge

You might look at this choice of club as one from the left field. However, their crest is arguably one of the most powerful in football today. A roaring lion, flames and a football – need they say more about their approach on the pitch? Another gorgeous football badge.

“Be the best forever” is displayed across the top of the badge. Which, as a statement itself, is bold. But we like it. If you’re not in the game to try and achieve to be at the top for the longest time possible, then you’re in the wrong game. Although the Chinese Super League isn’t the highest standard, we admire Guangzhou Evergrande’s bullish design and message. Another one of the classic football team badges!

Ajax – Eredivisie – The Netherlands Badge

No best football badge list would be complete without including Ajax. It features an abstract drawing of the Greek warrior “Ajax” on the crest – if that doesn’t set the tone for how the team approach training and games, we don’t know what does. Nothing makes more of a statement than portraying a warrior on your crest; each match is a war, not just a game. A near-perfect football badge.

It’s one of the many instantly recognisable badges around the world today. And the fact they use a drawing shows the variety of football clubs worldwide can use on their badges. And that’s not just the professional clubs with this option at their fingertips – so do you!

Choose the Right Badge Type For Your Sports Team

Crests and badges are a way to show off your team’s proud history, so you want it to be perfect, don’t you? Well, you need to ensure that you produce them with the right material to be up to scratch. After all, you don’t want your team to be taken less seriously because you couldn’t design your crest properly.

Luckily, we’ve created a free guide to help you decide the right football team badges for you and your team. Download your copy today.

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Embroidered vs Sublimation vs Woven Patches

Posted on 9th May 2023 by netdigitizing

Custom badges, also called custom patches, have been popular for personal and professional purposes for many years. And there is no sign of their popularity slowing down. They can be produced through various styles and methods – the most popular being Embroidered, sublimation and woven badges. But which ones are right for your design?

There are various considerations that you must address when making your decision. Is the method capable of producing the design you’d like? Is it affordable? How durable is it? – to name a few. This post will explain choices in detail and help you decide the right method for your custom badge. Embroidered vs woven patches?

We’ll cover the following:

What are Custom Embroidered Badges?
What are Custom Woven Badges?
What are Custom Sublimation Badges?
The Pros and Cons of Embroidered Badges
The Pros and Cons of Woven Badges
The Pros and Cons of Sublimation Badges
Embroidered vs Woven: A Comparison

What are Embroidered Custom Patches?

There are several ways to approach this technique to bring the best out of your logo and designs. An embroidered patch is produced onto a base cloth by a stitching process. The result is a textured and raised design effect. The regal finish is favoured by many as it connotes a well-established brand and is a tidy professional look.

Embroidered logos are integral to uniforms and team wear worldwide, never mind just in the UK. With an embroidered badge, you have the choice of using 100 percent embroidery or letting the base cloth show through. The base cloth is usually twill or felt.

What are Custom Woven Patches?

Woven badges are two prominent sets of threads interlaced to form a surface that illustrates your design. They’re a useful option to achieve photorealism in your designs. Human or animal faces, landscapes, cars or motorcycles, and brilliant shading and gradients are all popular examples of what can be replicated on small woven custom badges.

You never have to worry about the embroidery percentage or thread count, as the threads are woven together and not sewn onto a felt or twill base. Please think of how digital images are combined with dots, similar to how woven badges are produced. The result is a durable, intricately designed and strikingly coloured badge that you’ll most certainly be proud to boast.

What are Custom Sublimation Patches?

Custom sublimation patches are decorative emblems or badges that often embellish clothing, bags, or other fabric items. These patches utilize sublimation printing, a specialized process involving heat and pressure to transfer dye onto the fabric or material. The sublimation process enables high-resolution, full-colour designs to imprint on the surface, resulting in vibrant, long-lasting patches that resist fading and wear over time.

Custom sublimation patches offer numerous advantages over traditional embroidery or screen-printed patches. They allow for greater design flexibility, as intricate details and an unlimited colour palette can be easily reproduced. Additionally, sublimation patches are lightweight and lay flat on the fabric, providing a smooth and polished appearance. As the design is permanently embedded into the material, these patches are highly durable and can withstand washing, ironing, and exposure to sunlight without fading or peeling. With the ability to create unique, high-quality, and long-lasting patches, custom sublimation patches are an excellent choice for businesses, organizations, and individuals seeking a stylish and personalized way to showcase their identity or message.

The Pros and Cons of Custom Embroidered Badges

When choosing your custom badge, the methods you can opt for are more suited to some jobs than others. Different methods excel in different areas and can offer value uniquely – and embroidery is no different.

Pros

Embroidery badges can produce a lot of depth. The raised effect and ability to add more borders make it possible to have a closer to 3D effect on designs, which is brilliant for company logos and slogans on workwear, for example.
The logo has an added texture due to the different motifs and stitching techniques that can be used.
There’s a reason why embroidery has been around for so long. Finish quality and durability undeniably make embroidery one of the most popular choices when personalizing products.
The colour payoff is richer than other types of badges. This is due to the ability to select a range of threads from soft pastel colours to attention-grabbing neons, guaranteed to make your custom badges stand out.
The turnaround time for embroidery orders is usually pretty fast. So, you can show off your new band merchandise patches or your business’ staff uniform in no time. Plus, whilst the turnaround is so quick, there’s no compromise in quality on your badges.

Cons

If it’s extreme detail that you’re looking for, then embroidery won’t be the preferred choice. Intricate patterns or finicky designs are limited as embroidery machines can’t usually produce what other methods can. If you choose to go ahead with embroidery despite having a detailed design, the finish won’t be as good as you’d like.
With embroidery, you can’t blend the colours. Stitching is brought together as block colours, unlike in woven custom badges, where the colours are intertwined and blended together smoothly. So, if your design has any shading, blending or gradients, it won’t translate well on the finished badge.
Just as the intricacy of the design is limited, so is font size. Unfortunately, small text is unavailable as the results are poor if you go below a certain size.

The Pros and Cons of Custom Woven Patches

Like embroidery, the woven method is more suited to particular jobs than others. Woven badges are common everyday items that we use. For example, staff uniforms, team wear and even fashionable clothing adopt the badge style. So let’s see the difference between embroidered vs woven patches.

Pros

Woven badges have a nicer feel overall. They are softer to the touch and more comfortable. Because they’re more aesthetically pleasing, it gives the whole garment, not just the patch, a more quality feel.
These badges can accommodate a lot of small details. This gives you room to involve more intricate designs in your logo. This gives off an incredibly impressive finish. If a business can impress potential customers with its logos and badges, it gives the impression of a well-established and professional business.
The text size of a woven badge can be as small as 1.2 mm.
These types of badges are especially light.
Since the production is entirely different from embroidery badges, the end result is extremely flat, providing uniformity throughout the design.
You can use heat seal backings for woven badges making for an extremely simple and easy application method.

Cons

These badges take 2-3 weeks to be delivered, which can be a hindrance if you need a quick turnaround time or place a last-minute order.
Because of their uniqueness, the price point for woven badges is higher, especially for smaller volumes.
Due to the nature of weaving, sometimes there must be a 1-2 mm tolerance in the border.

The Pros and Cons of Custom Sublimation Badges

So in this battle of embroidered vs woven patches or sublimation patches, all are great contenders. But we must know the advantages and disadvantages of each!

Pros

High-resolution, full-colour designs: Sublimation allows for intricate, detailed designs and unlimited colours, resulting in vibrant, eye-catching badges.
Durability: The sublimation process creates a permanent bond between the ink and the material, making the badges resistant to fading, peeling, and wear over time.
Smooth and lightweight: Sublimation badges lay flat on the fabric, providing a polished appearance without adding significant weight or bulk to the item.
Design flexibility: Sublimation can reproduce complex designs, including gradients and photographic images, that may be difficult or impossible to achieve with traditional embroidery or screen-printing techniques.
Eco-friendly: The sublimation process may use water-based inks free from heavy metals, formaldehyde, and other harmful substances, making it an environmentally friendly option.

Cons

Limited substrate options: Sublimation works best with polyester or polyester-blend materials, which may not be ideal for all applications or preferences.
Higher initial costs: The equipment and materials required for sublimation printing can be more expensive than traditional embroidery or screen-printing methods, potentially leading to higher initial costs.
Incompatibility with some fabrics: Sublimation may not be suitable for all fabrics or materials, particularly those with low polyester content or high heat sensitivity.
Colour matching challenges: While sublimation offers a wide range of colours, exact colour matching can be difficult due to variations in substrates, inks, and printing conditions.
Reduced vibrancy on dark materials: Sublimation badges may appear less vibrant on darker fabrics, as the process relies on transparent inks that do not contain white. This can make achieving the desired visual impact on dark-coloured substrates challenging.

Embroidered vs Woven vs Sublimation Patches: A Comparison

Badge Type	Cost	Production Time	Size/Weight	Detail	Border Tolerance	MOQ	Comparison
Embroidery	Cost-effective at lower quantities	Quicker production (1-2 weeks)	Bulkier and heavier	Limited amount of detail	Matches Closely	25pcs	Authentic/traditional feel
Woven	Comparatively expensive at lower quantities	Take longer to produce (2-3 weeks)	Slimmer/more uniform	Almost double the amount of detail	1-2 mm tolerance	100pcs	Closer to printed
Sublimation	Cost-effective for smaller quantities	Fastest production time (7 days)	Slimmer/more uniform	Unlimited detail	Matches Closely	25pcs	Best for intricate designs with a lot of detail

Woven Patches

As you can see, these are front and back pictures of a woven badge. You can see everything. The text is coherent, the building is much clearer, and you can see the tiny details of the crest at the bottom. The badge is also laser cut into a specific shape with a heat seal backing. Click here for the video!

Embroidered Badges

Here we have front and back pictures of an embroidered badge. It has a vintage and classic feel; the raised 3D effect looks nice on the logo, and the bold text adds depth and heft to the design. Click here for the video.

Sublimation and Sublistitch Badges

Sublimation badges are a type of printed badge with vibrant colours and high-quality resolution.

Sublistitch badges mimic embroidery’s look but are printed using a special technique. Both are excellent options for achieving intricate designs with fine detail. Please click here for a short video comparison.

You cannot categorise some designs into a specific badge type. The logo is too beautiful to be made flat as a woven badge, and the small text is too tiny to be legible in an embroidered one. For these dilemmas and to give our customers room for further creativity, the best option is a combination type badge where you can combine the woven or sublimation badges with embroidery.

The market for embroidered badges has always been larger than the woven badges market since embroidered badges have existed way longer than woven badges, many businesses and hobbyists already possess all the mechanics and skills required to create the former.

The popularity of woven badges is evolving and growing. Businesses understand the advantages of choosing woven badges over embroidered and direct embroidery.

But sublimation badges are quickly becoming popular for promotional companies, smaller teams, and clubs.

In the UK, professional football leagues have shifted from traditional embroidered to woven badges, which have become a staple for team wear and gear. This shift has been notable as direct embroidery and badges were previously the norms in football.

However, In the mid-2010s, we saw a change being implemented throughout the country’s team wear and merchandise; woven badges. Clubs and sportswear brands have switched to a newer, slimmer and more comfortable member of the badge family. Similarly, with the advancement in printing techniques, sublimation badges are the new Go to badge for promotional companies who want a quick turnaround.

Make Sure You Get the Right Type For Your Custom Badges

At Embroiderybadge.uk, we’re dedicated to ensuring you get the right product that meets your every need. We’ve got you covered from helping you design your logo and creations to ensuring you’re utilizing the right technique.

Don’t miss a thing with our regular email newsletter. Be the first to find out about any industry news, handy tips and advice, plus cool personalization inspiration and sign up today. So the choice is yours! Embroidered vs woven patches? Woven vs Sublimation patches? What will you pick?

Woven Badges: A Beginners Guide

Posted on 9th May 2023 by netdigitizing

Gone are the days when embroidery was limited to two main choices – direct embroidery or embroidered badges. As technology has advanced, various choices have since evolved – woven, sublimation, combination, and enamel, to name a few. This post will outline everything you need about woven patches and badges.

We’ll cover the following:

What are Woven Badges?
Borders on Woven Patches
The Complexity of Woven Patches
The Pros and Cons of Woven Badges
A Summary

What are Woven Badges?

Woven patches and badges are multiple sets of threads interlaced to form a surface that illustrates your design.

The production requires you to physically ‘weave’ the design into the patch using a loom. Hence the name ‘woven.’ Woven patches are a top option to achieve photorealism. They’re great for:

Human/animal faces.
Landscapes.
Cars/motorcycles.
Brilliant shading and gradients.

You never have to worry about the embroidery percentage or thread count as all the threads are ‘woven’ together and not sewn on a felt/twill base like embroidered badges. Woven Patches use much thinner threads than embroidered ones do. These patches are stitched continuously to achieve finer detail of the design/text of the patch.

Borders on Woven Patches

Woven badges with overlocked edges and laser-cut ones can be produced and are great to attach to bags, shoes, and garments.

The Overlock Method

Also called a “merrow border”, this product is stitching around all the edges of the badge. This type of stitched edging can be done in different colours, either complimenting or in the same general colour scheme to make the design more aesthetically pleasing on your woven patch.

A laser-cut edge is a heat-sealed edge that can accommodate a wide spectrum of intricate shapes. For patches with extremely complex edges, such as waves, that are difficult to overlock, we recommend simple laser cutting (die-cutting).

Satin Stitch Border

A woven badge can feature an embroidered stitch border around the edge that gives a professional finish and allows it to stand out. You won’t see this option with many badge suppliers, as it requires a good deal of accuracy. However, at Embroidery Badge UK we’re experts and have vast experience in this field.

Applique

A woven badge can also be attached to a garment via a satin stitch border called the applique method. Most of the football team logos are done this way.

The Complexity of Woven Patches

Since a woven patch uses thinner threads, it is ideal when a design is too detailed or complex to be achieved with the embroidery process. These badges are the perfect solution for needing the extra fine detail that embroidered badges can’t provide. They show small lettering too, which may not reproduce well on embroidered badges. If you are looking for highly complex art, sublimation patches can be a better option.

How to Attach Woven Patches to a Product?

There are a few methods of attaching a badge to products. Please Refer to our 5 Best Techniques to Apply Patches Blog to learn more!

So here are some YouTube videos:

The Pros and Cons of Woven Badges

Now that we’re clear on what a woven patch is and how to attach it let’s go over its advantages and disadvantages.

Pros

Woven badges have a nicer feel overall. They are smoother and more comfortable.
These badges can accommodate a lot of small details. This gives you room to involve more intricate designs in your logo.
The text size of a woven badge can be as small as 1.2 mm.
These types of badges are lightweight.
Since the production is entirely different from embroidery badges, the result is extremely flat, providing uniformity throughout the design.
You can use heat seal backings for woven patches and badges, making this an extremely simple and easy application method.

Cons

These badges can take from 2-3 weeks to be delivered. A great alternative for faster delivery is sublimation badges that can be delivered in 7 days.
Because of their uniqueness, the price point is higher for smaller volumes.
The colours are subdued as the threads are woven into the fabric. So, they don’t have the 3D effect as embroidery.
The minimum badge order quantity on our website is 100 pcs.
Due to the nature of weaving, sometimes there must be a 1-3 mm tolerance in the border. The fantastic solution to this problem is to add a thin satin stitch embroidered outer border, which will maintain the design’s integrity and add an extra dimension to the badge’s appearance.

A Summary

Woven badges can be a more cost-effective option, particularly when ordering in volume. When choosing between embroidered or woven patches, remember that while you will get extra fine detail, you will miss out on the textured 3D effect that embroidery offers.

Pro tip: If a textured effect is required, you can always place an order for a combination type badge where the small text and extra fine details are woven and the large text and designs are embroidered!

A few options to consider when considering your order, such as border type and backing, affect the price slightly; however, decisions should be based on the badge’s use and shape.

Woven badges are a great option if your design has a lot of small text and detail. Embroidery badges are better for designs with large text and will not be able to deliver small detail without compromising on the overall look of the badge.

For intricate designs where embroidery badges are not viable, woven patches and badges would be adequate for garments that go through a lot of wear and tear. For example, football jerseys, activewear, and sportswear. This is because they will not fade or come off if it’s sealed or sewn on. Here, picking the cheapest option might not serve your purpose.

Choose Embroidery Badge UK For Your Woven Badges

And as we’ve mentioned, ensuring you get the right product is crucial to the result of your garments. If you choose the wrong method, your designs won’t be as striking as possible. That’s where Embroidery Badge can help.

And our team are vastly experienced and are expert in their field. So if you’re unsure which method is right for your product, our team is always available to answer any questions or queries. Or, why not download our free guide that outlines which badge type is right for you? Grab your copy below and take the first step to producing a quality product.

Place a Free Quote for your Woven Patch